Applications
Quadrio Alpha is a semi-automatic standalone plasma cleaning system designed to process lead frames in magazines.
The origins of this systems date back in 2004 where the first versions of the old Quadrio systems where delivered to the market.
Since then, Quadrio Alpha has been improving over the years following our customers feedback by adding new features, like the full lead frame traceability option, or by increasing its reliability through continuous improvement of its plasma chamber design.
Quadrio Alpha can process lead frames in magazines of different sizes and various materials. In Quadrio Alpha, each lead frame is taken out of the magazine, plasma processed and put back in the same magazine. This guarantees the best results in terms of plasma cleaning and activation
Quadrio Alpha comes in two versions:
- Quadrio Alpha 4 where up to 4 magazines can be processed at the same time, or
- Quadrio Alpha 5 where up to 5 magazines can be processed at the same time
The main applications of Quadrio Alpha are:
- Plasma cleaning before wire-bonding
- Plasma cleaning before transfer molding
Quadrio Alpha main advantage is its compact dimensions and high throughput. Thanks to its longevity, Quadrio Alpha can benefit from years of continuous improvement, deliverying the best stability for a manufacturing environment.
Advanced traceability options are available on this system to easily integrate with a variety of Manufacturing Execution Systems (MES).
Specifications
Machine Type
High Volume Plasma System
Footprint
784W x 1838L x 1566H mm
Plasma chamber configuration
4 or 5 strips processed at the same time
Max product size
Lead frame: 100W x 300L x 1.5H mm Magazine: 107W x 300L x 250H mm
Min product size
Lead frame: 22W x 50L x 0.05H mm Magazine: 30W x 50L mm
Plasma generator
600W RF Generator 13.56 MHz
Automatic tuning system
Gas lines
2 Process gas lines with Mass Flow Controller
Pumping system
Dry vacuum pump 1000 L/min
Controller
Win10 LTSC PC with fieldbus 21" Touchscreen
Proprietary SCI software
Facilities
Single phase 110-240V 50/60 Hz, 2.5KVA
CDA 5 to 6 bar
Process gas pressure 0.5 to 1.5 bar
Exhaust port 25 mm OD
Certifications
CE S2 S8 E10 Cleanroom ISO7 (10k)
Options
Kit for using pure hydrogen and hydrogen generator
Dry vacuum pump 1670 L/min
Traceability package to scan each lead frame
Purge line
Compare SCI Systems
Category
Lead frames
Lead frames
Lead frames
Machine Type
High Volume Plasma System
Fully Automatic Plasma System
Batch Plasma System
Footprint
784W x 1838L x 1566H mm
1296W x 1496L x 1890H mm
794W x 1045L x 1705H mm
Plasma Chamber Configuration
4 or 5 strips processed at the same time
5 strips processed at the same time
6 dedicated holders for magazines
Max product size
Lead frame: 100W x 300L x 1.5H mm Magazine: 107W x 300L x 250H mm
Lead frame: 100W x 300L x 1.5H mm
Magazine: 115W x 305L x 250H mm
Magazine: 100W x 250L x 150H mm
Min product size
Lead frame: 22W x 50L x 0.05H mm Magazine: 30W x 50L mm
Lead frame: 20W x 50L x 0.05H mm
Magazine: 25W x 50L mm
N/A
Plasma generator
600W RF Generator 13.56 MHz
Automatic tuning system
600W RF Generator 13.56 MHz
Automatic tuning system
600W RF Generator 13.56 MHz
Automatic tuning system
Gas lines
2 Process gas lines with Mass Flow Controller
2 Process gas lines with Mass Flow Controller
2 Process gas lines with Mass Flow Controller
1 Purge line
Pumping system
Dry vacuum pump 1000 L/min
Dry vacuum pump 5000 L/min
Dry vacuum pump 1000 L/min
Controller
Win10 LTSC PC with fieldbus 21" Touchscreen
Proprietary SCI software
Win10 LTSC PC with fieldbus 21" Touchscreen
Proprietary SCI software
Win10 LTSC PC with fieldbus 21" Touchscreen
Proprietary SCI software
Facilities
Single phase 110-240V 50/60 Hz, 2.5KVA
CDA 5 to 6 bar
Process gas pressure 0.5 to 1.5 bar
Exhaust port 25 mm OD
Three phase 380-415V 50/60 Hz, 15.5KVA
CDA 5 to 6 bar
Process gas pressure 0.5 to 1.5 bar
Exhaust port 25 mm OD
Single phase 110-240V 50/60 Hz, 2.5KVA
CDA 5 to 6 bar
Process gas pressure 0.5 to 1.5 bar
Exhaust port 25 mm OD
Certifications
CE S2 S8 E10 Cleanroom ISO7 (10k)
CE S2 S8 E10 Cleanroom ISO7 (10k)
CE S2 S8 Cleanroom ISO7 (10k)
Options
Kit for using pure hydrogen and hydrogen generator
Dry vacuum pump 1670 L/min
Traceability package to scan each lead frame
Purge line
Kit for using pure hydrogen and hydrogen generator
Traceability package to scan each lead frame
Purge line
Kit for using pure hydrogen and hydrogen generator
Dry vacuum pump 1670 L/min