Applications
Quadrio MAX is a fully-automatic standalone plasma cleaning system designed to process lead frames in magazines.
The origins of this systems date back in 2004 where the first versions of the old Quadrio systems where delivered to the market.
Since then, a lot of improvements have been done and additional automation to improve efficiency has been added.
Quadrio MAX supports common protocols like SECS/GEM to ensure full lead frame traceability.
Quadrio MAX can process lead frames in magazines of different sizes and various materials. In Quadrio MAX, each lead frame is taken out of the magazine, plasma processed and put back in the same magazine. This guarantees the best results in terms of plasma cleaning and activation
Quadrio MAX can accomodate a maximum of 5 magazines that are processed concurrently.
The main applications of Quadrio MAX are:
- Plasma cleaning before wire-bonding
- Plasma cleaning before transfer molding
Quadrio MAX main advantage is its fully automated features that allow seamless change between different products as well as a high throughput.
Advanced traceability options are available on this system to easily integrate with a variety of Manufacturing Execution Systems (MES).
Specifications
Machine Type
Fully Automatic Plasma System
Footprint
1296W x 1496L x 1890H mm
Plasma chamber configuration
5 strips processed at the same time
Max product size
Lead frame: 100W x 300L x 1.5H mm
Magazine: 115W x 305L x 250H mm
Min product size
Lead frame: 20W x 50L x 0.05H mm
Magazine: 25W x 50L mm
Plasma generator
600W RF Generator 13.56 MHz
Automatic tuning system
Gas lines
2 Process gas lines with Mass Flow Controller
Pumping system
Dry vacuum pump 5000 L/min
Controller
Win10 LTSC PC with fieldbus 21" Touchscreen
Proprietary SCI software
Facilities
Three phase 380-415V 50/60 Hz, 15.5KVA
CDA 5 to 6 bar
Process gas pressure 0.5 to 1.5 bar
Exhaust port 25 mm OD
Certifications
CE S2 S8 E10 Cleanroom ISO7 (10k)
Options
Kit for using pure hydrogen and hydrogen generator
Traceability package to scan each lead frame
Purge line
Compare SCI Systems
Category
Lead frames
Lead frames
Lead frames
Machine Type
Fully Automatic Plasma System
High Volume Plasma System
Batch Plasma System
Footprint
1296W x 1496L x 1890H mm
784W x 1838L x 1566H mm
794W x 1045L x 1705H mm
Plasma Chamber Configuration
5 strips processed at the same time
4 or 5 strips processed at the same time
6 dedicated holders for magazines
Max product size
Lead frame: 100W x 300L x 1.5H mm
Magazine: 115W x 305L x 250H mm
Lead frame: 100W x 300L x 1.5H mm Magazine: 107W x 300L x 250H mm
Magazine: 100W x 250L x 150H mm
Min product size
Lead frame: 20W x 50L x 0.05H mm
Magazine: 25W x 50L mm
Lead frame: 22W x 50L x 0.05H mm Magazine: 30W x 50L mm
N/A
Plasma generator
600W RF Generator 13.56 MHz
Automatic tuning system
600W RF Generator 13.56 MHz
Automatic tuning system
600W RF Generator 13.56 MHz
Automatic tuning system
Gas lines
2 Process gas lines with Mass Flow Controller
2 Process gas lines with Mass Flow Controller
2 Process gas lines with Mass Flow Controller
1 Purge line
Pumping system
Dry vacuum pump 5000 L/min
Dry vacuum pump 1000 L/min
Dry vacuum pump 1000 L/min
Controller
Win10 LTSC PC with fieldbus 21" Touchscreen
Proprietary SCI software
Win10 LTSC PC with fieldbus 21" Touchscreen
Proprietary SCI software
Win10 LTSC PC with fieldbus 21" Touchscreen
Proprietary SCI software
Facilities
Three phase 380-415V 50/60 Hz, 15.5KVA
CDA 5 to 6 bar
Process gas pressure 0.5 to 1.5 bar
Exhaust port 25 mm OD
Single phase 110-240V 50/60 Hz, 2.5KVA
CDA 5 to 6 bar
Process gas pressure 0.5 to 1.5 bar
Exhaust port 25 mm OD
Single phase 110-240V 50/60 Hz, 2.5KVA
CDA 5 to 6 bar
Process gas pressure 0.5 to 1.5 bar
Exhaust port 25 mm OD
Certifications
CE S2 S8 E10 Cleanroom ISO7 (10k)
CE S2 S8 E10 Cleanroom ISO7 (10k)
CE S2 S8 Cleanroom ISO7 (10k)
Options
Kit for using pure hydrogen and hydrogen generator
Traceability package to scan each lead frame
Purge line
Kit for using pure hydrogen and hydrogen generator
Dry vacuum pump 1670 L/min
Traceability package to scan each lead frame
Purge line
Kit for using pure hydrogen and hydrogen generator
Dry vacuum pump 1670 L/min